EXPANSION AND SEAL JOINTS FOR CAST-IN-SITU REINFORCED
CONCRETE
The joints shown are high quality flexible, stabilized
PVC profiles for use as take up joints, or vertical and
horizontal expansion joints in reinforced concrete guaranteeing
a perfect watertight seal even under pressure, or where
there are air gaps or foreign bodies in the joints required
when building dams, foundations, canals, tonnels and similar.
The PVC used guarantees a high ageing resistance, as well
as excellent resistance to alkalies, brackish water, and
acidic environments. Should the structure be continuously
exposed
to hydrocarbons or vegetable based alkalies, a special
type of PVC can be supplied.
The various types of waterstop joints are available to
resist the high stresses the material will be subjected
to during settlement of the building, as well as its
normal expansion and contraction due to temperature fluctuations.
INSTALLATION
If being used as a take up joint, after the first part
of the structure has been cast the next part will be cast
against the seal, taking care that there is no air trapped,
and that the seal is flat and correctly positioned. If,
however, an expansion joint is being formed, a seat should
be prepared in the first part of the structure. The next
stage is to fill the gap with rot-proof elastic material
to fill the bulb required, or to the desired size.
If the joint is to be a waterstop situated on the outside
of the structure, the joint must be nailed in position
if the shuttering is wooden. If the shuttering is metal,
then the seal must be
anchored to the reinforcing bars using soft wire every
30 to 50 cm, so that the seals are not moved or misshapen
by the pressure of the concrete beingpoured, or by vibrations
during
compaction.
Joints in the seal material are formed by heat welding
the two extremities using a hot air gun or a special blade
heater element at 200°C.
SIZING
The width of the waterstops must be the same as the thickness
of the reinforced concrete wall. For example: for a 200
mm thick wall a 200 mm wide waterstop seal will be used.
JOINTING OF THE ELEMENTS
The various profiles can be jointed on site by welding
the extremities using a Leister welder or a hot blade,
thermal sword.
If using a hot blade proceed as follows:
- The edges of the joint must be perfectly squared off
- Insert the hot blade between the pieces to be jointed
and melt the material for approximately 2 mm each side,
then press the edges together.
- Hold the pieces in position for approximately 2
minutes but then wait until the joint has cooled before
handling.